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Gypsum is the main raw material of gypsumblock, after mixing with water, then pour the slurry into shaper, after drying and then make light of the building gypsum products. You also can add the lightweight aggregate, fiber reinforced materials, foam and other supporting material in the production according to the performance requirements.Gypsum Block Characteristics●Gypsum block with light, precise size●Fireproof, thermal insulation, regulating indoor humidity●Excellent performance of the convenience●It is environmental protection, energy conservation, green prod
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It is easy maintenance, and detachable good performance. The gypsum block machines consist of preparation system, mixing machine, central hydraulic station, space distance and PLC electric control device.
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Capacity/M2Specification /mmShaping Number（piece）/timeShaping time/hourlengthheightthickness100,000 666mm 500mm 80－230mm85－7120,000105－7150,000125－7200,000165－7250,000185－7300,000215－7350,000245－7
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Introduction of the gypsum block machine1. Gypsum Powder Measuring SystemIt can measure the gypsum powder, it can transfer accurate gypsum powder intro Mixer or blender. The precision is ±0.5%.2. Water Measuring systemThe water measuring system is stainless. The precision is ±0.5%.3. Blender or Raw Material MixerIt is made of stainless steel, with washing device on machine cover to wash the adhered slurry on hopper in time and to ensure equipments to be clean. Its mixing device uses flash mixer to make slurry be quickly and evenly mixed in mixer.There are two blenders.
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The whole process of gypsum block consists of gypsum powder construction and block preparation. The influence on environment mainly lies in gypsum powder construction. The powder dust, cinder and smoke released by it are very smaller in comparison with other building materials; therefore, it will be enough to take general controlling measure. The gypsum block is solid in opalescent colour. The surface of the block is smooth and plane with straight edges. The grooves and tongues are made on the vertical and horizontal sides for easy construction.
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Block is building gypsum plaster (plaster or natural chemical byproduct of a calcined gypsum) as the main raw materials: water stirred shaking, pouring into forming massive light and dry wall materials. Its main features are: light weight, shape and tidy and smooth surface, fire, heat insulation, noise and so on.
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Capacity/M2Specification /mmShaping Number（piece）/timeShaping time/hourlengthheightthickness100,000 666mm 500mm （80－230mm）85－7120,000105－7150,000125－7200,000165－7250,000185－7300,000215－7350,000245－7
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Add foaming agent to the storage tank. When in use, the foaming agent and moisture are respectively despatched to the foaming machine via the metering pump, and compressed air is delivered to produce secure foam, which is despatched to the vertical mixer.After the adhesive is organized in the tank, it is fed into the spray ports on each aspects of the forming station, and the adhesive tape is sprayed onto each facets of the paper gypsum board.
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This technique is nonetheless broadly used in the home ceramic industry.Pressure steaming approach for frying pasteThis approach first preheats the uncooked Plaster with a block dimension of 25-50mm after coarse crushing in warm air at 60 ℃, and then locations it in a stress cooker for 5-7 hours with saturated superheated steam at 1,3 atmospheric strain (125 ℃).
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Gypsum board produce Process flow:Gypsum in the fabric yard - Calcination - Abrasives - Cooling storage - Clinker dimension - Mixing (water, dry cloth additives, moist fabric additives) - Forming (protective paper) - Forming (adhesive edge) - Solidification - Cutting - Drying - Screening - Sawing area - Sealing area - StackingAnnual capacity/M2Day capacity(sheet)1200×2400×9mmDrier layerControl system2Million23004PLC4Million46006PLC6Million69008 DCS1.
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Plaster refers to dehydrated plaster powder, additionally acknowledged as plaster powder. It is a kind of drill produced by means of the usage of uncooked plaster powder thru a sequence of non-stop manufacturing equipment. Raw ore storage and decision of plastering are made by way of calcining uncooked plaster, and about 1.3 lots of uncooked plaster can produce 1 ton of plaster powder.
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This method is still widely used in the domestic ceramic industry.Pressure steaming method for frying pasteThis method first preheats the raw Plaster with a block size of 25-50mm after coarse crushing in hot air at 60 ℃, and then places it in a pressure cooker for 5-7 hours with saturated superheated steam at 1,3 atmospheric pressure (125 ℃). Then, hot dry gas at 200 ℃ is introduced until hot dry gas is discharged, resulting in a vapor pressure of hemihydrate Plaster.
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After being reduce into the required size via a constant size slicing machine, it is became through a horizontal machine, After turning, the two gypsum boards depart the horizontal laptop at the identical time, and then use a shut curler to make certain that the spacing between the two boards meets the requirements, and then enter the dryer for drying via the distribution machine.Gypsum board tools Drying partUsing a boiler to furnish steam as a&
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The completed product place can be divided into: dry plate series section, emergency selecting gadget 1, horizontal switch of dry plates, dry plate lamination machine, pushing and reducing and trimming machine, emergency choosing device 2, aspect wrapping machine, storage machine, computerized padding mechanism, and stacking computing device in accordance to the procedure of dry plate transportation.
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Add foaming agent to the storage tank. When in use, the foaming agent and moisture are respectively sent to the foaming device by the metering pump, and compressed air is introduced to produce stable foam, which is sent to the vertical mixer.After the adhesive is prepared in the tank, it is fed into the spray ports on both sides of the forming station, and the adhesive tape is sprayed onto both sides of the paper gypsum board.
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The finished product area can be divided into: dry plate collection section, emergency picking system 1, horizontal transfer of dry plates, dry plate lamination machine, pushing and cutting and trimming machine, emergency picking system 2, edge wrapping machine, storage machine, automatic padding mechanism, and stacking machine according to the process of dry plate transportation. This area also has different layouts and classifications based on the production speed of gypsum boards.
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Properties of Gypsum Board from gypsum board machine:1. Gypsum Is Fire-Resistant:Gypsum boards are fireplace resistant and shield the shape from furnace threats by using stopping the fireplace from spreading further. Due to chemically sure water in the gypsum, it possesses a fire-resistant quality. When gypsum boards are uncovered to fire, the water contained inside the gypsum evaporates, forming a shielding layer.2.
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Plasterboard equipment Cutting part: which includes constant size slicing machine, acceleration curler desk and conveyor belt. This section of the gear frequently completes the constant size reducing of gypsum board. The reducing size vary is 2400-6000mm. The slicing desktop adopts servo cutting, and the provider existence and reducing accuracy are extensively improved.
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Plasterboard equipment Cutting part: together with constant size slicing machine, acceleration curler desk and conveyor belt. This phase of the tools ordinarily completes the constant size slicing of gypsum board. The reducing size vary is 2400-6000mm. The slicing desktop adopts servo cutting, and the carrier lifestyles and slicing accuracy are radically improved.
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Properties of Gypsum Board from gypsum board machine:1. Gypsum Is Fire-Resistant: Gypsum boards are fire resistant and safeguard the structure from fire threats by preventing the fire from spreading further. Due to chemically bound water in the gypsum, it possesses a fire-resistant quality. When gypsum boards are exposed to fire, the water contained within the gypsum evaporates, forming a protective layer.2. Thermal Properties of Gypsum: Gypsum can regulate variables such as humidity and temperature in the home.
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Plaster refers to dehydrated plaster powder, also known as plaster powder. It is a type of drill produced by using raw plaster powder through a series of continuous production equipment. Raw ore storage and selection of plastering are made by calcining raw plaster, and approximately 1.3 tons of raw plaster can produce 1 ton of plaster powder. Raw plaster must be stored and carefully selected when transported from the mining site.
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We additionally will have quick introduction for Wall Plastering Equipment or Wall Plastering Machine. It will introduce how to produce Plaster powder or plaster of paris. The vital section of the Plaster Powder Manufacturing is milling gadget also. We have have a quick introduction in the following. Principle of Wall Plastering Equipment workingThe principal precept of drying system: the boiling furnace physique is consisting of refined and intensive cooling coil pipe.
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PVC laminated gypsum ceiling tilesand Gypsum tile machine Introduction1）Automatic Sending Board MachineAutomatically sending board machine includes lift platform, automatic sending board mechanics. It adjust the gypsum board height by photoelectric switch, gypsum board is sent to production line by automatic mechanics, and it, adjust the speed and frequency of delivery board by photoelectric switch2）Cleaning MachineIf there has dust on the surface of gypsum board, it will effect the lamination and product quality, so before filming, we will dust the gypsum board, the cleaning machine incl
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We have extremely high professional degrees in mixing systems. The accumulation of more than ten years of experience in product innovation and application research and development enables us to deal with the mixed problems of our customers. Core mixing products include: double spiral cone mixer, horizontal belt mixer, horizontal plow mixer and Forberg mixer. With complete product variety and specifications, customers can choose the most suitable machine according to production capacity, environment and process.
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