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Crushing, grinding, calcination - Plaster Machinery process flowPlaster powder is one of the five major gel materials, which is processed through crushing, grinding and other processes. It is widely used in construction, building materials, industrial molds and art models, chemical industry and agriculture, food processing, medicine and beauty and other applications. It is an important industrial raw material.Plaster has good sound insulation, thermal insulation, and fire resistance characteristics. In China, natural Plaster reserves are abundant and have been used for a long time.
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Plasterboard machinery instruction1. Plasterboard machinery Batching part of production machinery: elevator, silo, metering scale, dynamic foaming station, gypsum powder conveying (frequency conversion), slurry conveying system (frequency conversion), slurry mixing tank and vertical mixer.
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Plaster powder is one of the five gel materials and plays an important role in the national economy. Plaster powder production line is the natural dihydrate Plaster ore (raw Plaster) or industrial by-product Plaster (desulfurized Plaster, phosphoPlaster, etc.) calcined at a certain temperature. It is crushed to dehydrate and decompose the dihydrate Plaster.
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Plasterboard equipment instruction1. Plasterboard equipment Batching section of manufacturing machinery: elevator, silo, metering scale, dynamic foaming station, gypsum powder conveying (frequency conversion), slurry conveying machine (frequency conversion), slurry mixing tank and vertical mixer.
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Grinding systemThe Plaster raw materials in the storage bin are fed into the grinding machine through a vibrating feeder for precision processing. An electromagnetic vibration feeder is installed under the storage bin, which is interlocked with the mill to adjust the supply of materials in real-time based on the operation of the mill.
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This method is still widely used in the domestic ceramic industry.Pressure steaming method for frying pasteThis method first preheats the raw Plaster with a block size of 25-50mm after coarse crushing in hot air at 60 ℃, and then places it in a pressure cooker for 5-7 hours with saturated superheated steam at 1,3 atmospheric pressure (125 ℃). Then, hot dry gas at 200 ℃ is introduced until hot dry gas is discharged, resulting in a vapor pressure of hemihydrate Plaster.
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This technique is nonetheless broadly used in the home ceramic industry.Pressure steaming approach for frying pasteThis approach first preheats the uncooked Plaster with a block dimension of 25-50mm after coarse crushing in warm air at 60 ℃, and then locations it in a stress cooker for 5-7 hours with saturated superheated steam at 1,3 atmospheric strain (125 ℃).
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Grinding systemThe Plaster uncooked substances in the storage bin are fed into the grinding laptop via a vibrating feeder for precision processing. An electromagnetic vibration feeder is established underneath the storage bin, which is interlocked with the mill to alter the furnish of substances in real-time based totally on the operation of the mill.
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Plasterboard machinery 1# transverse kiln entry section: it mainly includes the automatic control of the pipeline of conveyor belt, roller table, solenoid valve, distributor and plate entry accelerator.
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Some of the gear many times used in Automatic plaster computing device consist of crushers, grinders, calciners and packaging machines. The manufacturing capability of the Automatic plaster laptop may also differ relying on the dimension of the facility and the market demand for Plaster powder.Use of PlasterPlaster is a extensively used industrial and development material.
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Process and tools selectionAccording to the procedure requirements, the building plaster tools is generally divided into 5 parts, particularly the crushing system, grinding system, calcination system, storage and transportation system, and electrical manage system.Material transportation:The overwhelmed plaster uncooked fabric is transported by way of a hoist to a storage bin for backup.
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Application of Plaster mill for Plaster Powder ManufacturingPlaster mill is suitable for grinding limestone, dolomite, kaolin, talc, mica, bentonite and different low hardness materials.
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Plaster and plastering is also widely used in plaster products, such as plaster boards, plaster blocks, etc.The plaster board shape shown in the following figure:Plaster board mainly includes paper faced plaster board, plaster hollow strip board, plaster decorative board, fiber plaster board, etc;Plaster board is a lightweight board made mainly from hemihydrate plaster powder. It has properties such as lightweight, thermal insulation, non combustible, sound-absorbing, and can be sawn and nailed.
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In its pure form, gypsum is white, however impurities regularly provide it hues like gray, brown, pink, or black. Gypsum that has been overwhelmed and heated to put off 75% of its water content material is regarded as plaster of Paris.
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1. Jaw crusherThe feed particle dimension of the jaw crusher is ≤ 1200mm, the discharge particle dimension is 10-350mm, and the manufacturing ability can attain 1-1000t/h. Suitable for coarse crushing of giant blocks of Plaster, with robust crushing potential and excessive crushing ratio.2. Impact crusherThe feed particle measurement of the influence crusher is ≤ 1300mm, with a manufacturing ability of 30-2000t/h.
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According to customer needsMATERIALPlaster, chalk, clay, slurry and filter cake.APPLICATIONHeating Plant of limestone desulfurization project, stone powder maker for high-grade highways, coal grinding mill in environmental protection type boiler plant, the mill in mining firms.Introduction of raw materials of Automatic plaster machineThe Plaster ores are crushed into small granules of the size less than 30mm, conveyed to mills to complete selecting and separating, and then the qualified powder are delivered into fluidized bed boiler for calcinations while the rest return to the mill.
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Some of the equipment commonly used in Automatic plaster machine include crushers, grinders, calciners and packaging machines. The production capacity of the Automatic plaster machine may vary depending on the size of the facility and the market demand for Plaster powder.Use of PlasterPlaster is a widely used industrial and construction material. Plaster (caso 4·2H2O) can be calcined and ground to obtain β-type semi-aqueous Plaster (2 caso 4·H2O), that is, architectural Plaster, also known as plaster ofParis or plaster.
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1. Jaw crusherThe feed particle dimension of the jaw crusher is ≤ 1200mm, the discharge particle dimension is 10-350mm, and the manufacturing potential can attain 1-1000t/h. Suitable for coarse crushing of giant blocks of Plaster, with robust crushing potential and excessive crushing ratio.2. Impact crusherThe feed particle dimension of the have an effect on crusher is ≤ 1300mm, with a manufacturing potential of 30-2000t/h.
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Process and equipment selectionAccording to the process requirements, the construction plaster equipment is usually divided into five parts, namely the crushing system, grinding system, calcination system, storage and transportation system, and electrical control system. Material transportation:The crushed plaster raw material is transported by a hoist to a storage bin for backup. The storage bin is designed according to the requirements for material storage time to ensure a stable supply of materials.
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Plasterboard machinery Drying system: including dryer, transmission system, heat exchanger, fan circulation system, dehumidification system and other equipment. During the process of gypsum board walking in the drying kiln, the internal water is evenly removed to keep the water content of gypsum board finished products in the range of 2% - 3%.
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Working principle of Wall Plaster MachineAfter the bulk material is broken, it is sent to the silo by the lift, and then evenly sent to the main grinding chamber by the electromagnetic vibration feeder. Material entering the grinding chamber is scooped up and placed between the grinding roller and the ring to be ground. After grinding, the fan blows air into the grinding chamber, and the powder is blown into the analyzer for sorting.
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Technical indicators of plaster powder products1. Product quality: Meet or exceed the requirements of the national "Building Plaster" standard (GB9776-2008).2. Fineness: 80-200 mesh, with a residue of 10%.3. Bending strength (directly related to raw materials): ≥ 1.6Mpa; Compressive strength: ≥ 3.0Mpa.4. Main phase composition: Content of hemihydrate plaster: ≥ 80% adjustableContent of plaster dihydrate:<5% adjustableSoluble anhydrous plaster content:<5% adjustable5. Initial setting time: 3-8 minutes adjustable; Final setting time: 6-15 minutes adjustable.6.
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The gypsum powder calcination vicinity can be divided into the following strategies in accordance to the transportation manner of gypsum powder: gypsum uncooked cloth storage yard, grinding&drying, calcination, cooling, grinding, and storage. Before calcination, gypsum is normally composed of dihydrate gypsum, and calcination is the method of converting dihydrate gypsum into hemihydrate gypsum.
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Application of Plaster mill for Plaster Powder ManufacturingPlaster mill is suitable for grinding limestone, dolomite, kaolin, talc, mica, bentonite and other low hardness materials.
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