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Gypsum is the main raw material of gypsumblock, after mixing with water, then pour the slurry into shaper, after drying and then make light of the building gypsum products. You also can add the lightweight aggregate, fiber reinforced materials, foam and other supporting material in the production according to the performance requirements.Gypsum Block Characteristics●Gypsum block with light, precise size●Fireproof, thermal insulation, regulating indoor humidity●Excellent performance of the convenience●It is environmental protection, energy conservation, green prod
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Block is building gypsum plaster (plaster or natural chemical byproduct of a calcined gypsum) as the main raw materials: water stirred shaking, pouring into forming massive light and dry wall materials. Its main features are: light weight, shape and tidy and smooth surface, fire, heat insulation, noise and so on.
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It is easy maintenance, and detachable good performance. The gypsum block machines consist of preparation system, mixing machine, central hydraulic station, space distance and PLC electric control device.
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The whole process of gypsum block consists of gypsum powder construction and block preparation. The influence on environment mainly lies in gypsum powder construction. The powder dust, cinder and smoke released by it are very smaller in comparison with other building materials; therefore, it will be enough to take general controlling measure. The gypsum block is solid in opalescent colour. The surface of the block is smooth and plane with straight edges. The grooves and tongues are made on the vertical and horizontal sides for easy construction.
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Introduction of the gypsum block machine1. Gypsum Powder Measuring SystemIt can measure the gypsum powder, it can transfer accurate gypsum powder intro Mixer or blender. The precision is ±0.5%.2. Water Measuring systemThe water measuring system is stainless. The precision is ±0.5%.3. Blender or Raw Material MixerIt is made of stainless steel, with washing device on machine cover to wash the adhered slurry on hopper in time and to ensure equipments to be clean. Its mixing device uses flash mixer to make slurry be quickly and evenly mixed in mixer.There are two blenders.
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Capacity/M2Specification /mmShaping Number（piece）/timeShaping time/hourlengthheightthickness100,000 666mm 500mm 80－230mm85－7120,000105－7150,000125－7200,000165－7250,000185－7300,000215－7350,000245－7
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This technique is nonetheless broadly used in the home ceramic industry.Pressure steaming approach for frying pasteThis approach first preheats the uncooked Plaster with a block dimension of 25-50mm after coarse crushing in warm air at 60 ℃, and then locations it in a stress cooker for 5-7 hours with saturated superheated steam at 1,3 atmospheric strain (125 ℃).
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This method is still widely used in the domestic ceramic industry.Pressure steaming method for frying pasteThis method first preheats the raw Plaster with a block size of 25-50mm after coarse crushing in hot air at 60 ℃, and then places it in a pressure cooker for 5-7 hours with saturated superheated steam at 1,3 atmospheric pressure (125 ℃). Then, hot dry gas at 200 ℃ is introduced until hot dry gas is discharged, resulting in a vapor pressure of hemihydrate Plaster.
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Capacity/M2Specification /mmShaping Number（piece）/timeShaping time/hourlengthheightthickness100,000 666mm 500mm （80－230mm）85－7120,000105－7150,000125－7200,000165－7250,000185－7300,000215－7350,000245－7
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Plaster powder is one of the five gel materials and plays an important role in the national economy. Plaster powder production line is the natural dihydrate Plaster ore (raw Plaster) or industrial by-product Plaster (desulfurized Plaster, phosphoPlaster, etc.) calcined at a certain temperature. It is crushed to dehydrate and decompose the dihydrate Plaster.
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Some of the gear many times used in Automatic plaster computing device consist of crushers, grinders, calciners and packaging machines. The manufacturing capability of the Automatic plaster laptop may also differ relying on the dimension of the facility and the market demand for Plaster powder.Use of PlasterPlaster is a extensively used industrial and development material.
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Application of Plaster mill for Plaster Powder ManufacturingPlaster mill is suitable for grinding limestone, dolomite, kaolin, talc, mica, bentonite and different low hardness materials.
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Crushing, grinding, calcination - Plaster Machinery process flowPlaster powder is one of the five major gel materials, which is processed through crushing, grinding and other processes. It is widely used in construction, building materials, industrial molds and art models, chemical industry and agriculture, food processing, medicine and beauty and other applications. It is an important industrial raw material.Plaster has good sound insulation, thermal insulation, and fire resistance characteristics. In China, natural Plaster reserves are abundant and have been used for a long time.
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Plaster and plastering is also widely used in plaster products, such as plaster boards, plaster blocks, etc.The plaster board shape shown in the following figure:Plaster board mainly includes paper faced plaster board, plaster hollow strip board, plaster decorative board, fiber plaster board, etc;Plaster board is a lightweight board made mainly from hemihydrate plaster powder. It has properties such as lightweight, thermal insulation, non combustible, sound-absorbing, and can be sawn and nailed.
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Process and tools selectionAccording to the procedure requirements, the building plaster tools is generally divided into 5 parts, particularly the crushing system, grinding system, calcination system, storage and transportation system, and electrical manage system.Material transportation:The overwhelmed plaster uncooked fabric is transported by way of a hoist to a storage bin for backup.
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1. Jaw crusherThe feed particle dimension of the jaw crusher is ≤ 1200mm, the discharge particle dimension is 10-350mm, and the manufacturing ability can attain 1-1000t/h. Suitable for coarse crushing of giant blocks of Plaster, with robust crushing potential and excessive crushing ratio.2. Impact crusherThe feed particle measurement of the influence crusher is ≤ 1300mm, with a manufacturing ability of 30-2000t/h.
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According to customer needsMATERIALPlaster, chalk, clay, slurry and filter cake.APPLICATIONHeating Plant of limestone desulfurization project, stone powder maker for high-grade highways, coal grinding mill in environmental protection type boiler plant, the mill in mining firms.Introduction of raw materials of Automatic plaster machineThe Plaster ores are crushed into small granules of the size less than 30mm, conveyed to mills to complete selecting and separating, and then the qualified powder are delivered into fluidized bed boiler for calcinations while the rest return to the mill.
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1. Jaw crusherThe feed particle dimension of the jaw crusher is ≤ 1200mm, the discharge particle dimension is 10-350mm, and the manufacturing potential can attain 1-1000t/h. Suitable for coarse crushing of giant blocks of Plaster, with robust crushing potential and excessive crushing ratio.2. Impact crusherThe feed particle dimension of the have an effect on crusher is ≤ 1300mm, with a manufacturing potential of 30-2000t/h.
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Application of Plaster mill for Plaster Powder ManufacturingPlaster mill is suitable for grinding limestone, dolomite, kaolin, talc, mica, bentonite and other low hardness materials.
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Working principle of Wall Plaster MachineAfter the bulk material is broken, it is sent to the silo by the lift, and then evenly sent to the main grinding chamber by the electromagnetic vibration feeder. Material entering the grinding chamber is scooped up and placed between the grinding roller and the ring to be ground. After grinding, the fan blows air into the grinding chamber, and the powder is blown into the analyzer for sorting.
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In its pure form, gypsum is white, however impurities regularly provide it hues like gray, brown, pink, or black. Gypsum that has been overwhelmed and heated to put off 75% of its water content material is regarded as plaster of Paris.
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Some of the equipment commonly used in Automatic plaster machine include crushers, grinders, calciners and packaging machines. The production capacity of the Automatic plaster machine may vary depending on the size of the facility and the market demand for Plaster powder.Use of PlasterPlaster is a widely used industrial and construction material. Plaster (caso 4·2H2O) can be calcined and ground to obtain β-type semi-aqueous Plaster (2 caso 4·H2O), that is, architectural Plaster, also known as plaster ofParis or plaster.
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Process and equipment selectionAccording to the process requirements, the construction plaster equipment is usually divided into five parts, namely the crushing system, grinding system, calcination system, storage and transportation system, and electrical control system. Material transportation:The crushed plaster raw material is transported by a hoist to a storage bin for backup. The storage bin is designed according to the requirements for material storage time to ensure a stable supply of materials.
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Technical indicators of plaster powder products1. Product quality: Meet or exceed the requirements of the national "Building Plaster" standard (GB9776-2008).2. Fineness: 80-200 mesh, with a residue of 10%.3. Bending strength (directly related to raw materials): ≥ 1.6Mpa; Compressive strength: ≥ 3.0Mpa.4. Main phase composition: Content of hemihydrate plaster: ≥ 80% adjustableContent of plaster dihydrate:<5% adjustableSoluble anhydrous plaster content:<5% adjustable5. Initial setting time: 3-8 minutes adjustable; Final setting time: 6-15 minutes adjustable.6.
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