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Phosphogypsum is a by-product of ammonium phosphate production in phosphate fertilizer enterprises, mainly containing impurities such as fluoride, phosphorus pentoxide, and organic matter. It is highly acidic and has a pH value as low as 1.9. Research has shown that these harmful impurities are important factors leading to low comprehensive utilization rate of phosphogypsum.
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The completed product place can be divided into: dry plate series section, emergency selecting gadget 1, horizontal switch of dry plates, dry plate lamination machine, pushing and reducing and trimming machine, emergency choosing device 2, aspect wrapping machine, storage machine, computerized padding mechanism, and stacking computing device in accordance to the procedure of dry plate transportation.
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After being reduce into the required size via a constant size slicing machine, it is became through a horizontal machine, After turning, the two gypsum boards depart the horizontal laptop at the identical time, and then use a shut curler to make certain that the spacing between the two boards meets the requirements, and then enter the dryer for drying via the distribution machine.Gypsum board tools Drying partUsing a boiler to furnish steam as a&
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The finished product area can be divided into: dry plate collection section, emergency picking system 1, horizontal transfer of dry plates, dry plate lamination machine, pushing and cutting and trimming machine, emergency picking system 2, edge wrapping machine, storage machine, automatic padding mechanism, and stacking machine according to the process of dry plate transportation. This area also has different layouts and classifications based on the production speed of gypsum boards.
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We have extremely high professional degrees in mixing systems. The accumulation of more than ten years of experience in product innovation and application research and development enables us to deal with the mixed problems of our customers. Core mixing products include: double spiral cone mixer, horizontal belt mixer, horizontal plow mixer and Forberg mixer. With complete product variety and specifications, customers can choose the most suitable machine according to production capacity, environment and process.
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Technical parameters of plaster board1. Paper loading part: the upper and lower paper are equipped with automatic paper receiving machine, RE automatic deviation correction device and sizing device. The lower paper is equipped with scoring device, and a 1.5m gap is reserved between the automatic deviation correction device and the scoring machine to facilitate the installation of QR code roller printer. The upper and lower paper system is equipped with free paper guide rollers as required. (aluminum roller, dynamic balance G2.5, surace oxidation treatment, hardness HV300, runout 0.1mm)2.
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Plasterboard equipment Cutting part: together with constant size slicing machine, acceleration curler desk and conveyor belt. This phase of the tools ordinarily completes the constant size slicing of gypsum board. The reducing size vary is 2400-6000mm. The slicing desktop adopts servo cutting, and the carrier lifestyles and slicing accuracy are radically improved.
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Plasterboard equipment Cutting part: which includes constant size slicing machine, acceleration curler desk and conveyor belt. This section of the gear frequently completes the constant size reducing of gypsum board. The reducing size vary is 2400-6000mm. The slicing desktop adopts servo cutting, and the provider existence and reducing accuracy are extensively improved.
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After being cut into the required length by a fixed length cutting machine, it is turned by a horizontal machine, After turning, the two gypsum boards leave the horizontal machine at the same time, and then use a close roller to ensure that the spacing between the two boards meets the requirements, and then enter the dryer for drying through the distribution machine.Gypsum board equipment Drying sectionUsing a boiler to provide steam as a heat source, the steam is exchanged for hot air through a heat exchanger and then sent to the inside of a truffle dryer to complete the drying task.
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Calcination stageAfter the grinding is completed, the Plaster powder that meets the grinding standards is sent by the powder selection machine to the rotary kiln for calcination treatment. The cooked Plaster is sent to the storage bin for storage by the elevator, and materials that do not meet the requirements are further sent back to the grinding machine for grinding;Rotary kilnRotary kiln refers to a rotary calcination kiln, which is an equipment used in cement factories to calcine high-grade cement.
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Wall Plaster Machine Process flowThe powder selection machine sends the Plaster raw powder that has reached the required fineness after grinding to the fluidized bed furnace for calcination, and the rest is returned to the mill for further grinding until it is qualified.
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Wall Plaster Machine Process flowThe powder determination laptop sends the Plaster uncooked powder that has reached the required fineness after grinding to the fluidized mattress furnace for calcination, and the relaxation is back to the mill for in addition grinding till it is qualified.
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Plasterboard machinery Cutting part: including fixed length cutting machine, acceleration roller table and conveyor belt. This part of the equipment mainly completes the fixed length cutting of gypsum board. The cutting length range is 2400-6000mm. The cutting machine adopts servo cutting, and the service life and cutting accuracy are greatly improved.
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Process: Introduction to Wall Plastering Machine Process1: The crusher crushes large-sized Plaster ore into small particles smaller than 25mm, which are saved and transported into a mill for grinding. The powder choice desktop then sends the Plaster uncooked powder that reaches the required fineness of the product to a fluidized mattress furnace for calcination, and the relaxation is again to the mill for similarly grinding till it is qualified.
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Drywall making machine CapacityAnnual capacity/M2Day capacity(sheet)1200×2400×9mmDrier layerControl system2Million23004PLC4Million46006PLC6Million69008 DCS 10Million115001020Million2300012Gypsum ore is extracted from quarries or mines and then broken into smaller, more manageable sizes. The water content of the material is then assessed before entering the grinder. Gypsum ores with water content greater than 0.5% (by weight) are treated with rotary dryers.
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Process: Introduction to Wall Plastering Machine Process 1: The crusher crushes large-sized Plaster ore into small particles smaller than 25mm, which are stored and transported into a mill for grinding. The powder selection machine then sends the Plaster raw powder that reaches the required fineness of the product to a fluidized bed furnace for calcination, and the rest is returned to the mill for further grinding until it is qualified. The qualified Plaster powder after calcination is sent to the clinker warehouse for storage or to the product workshop for use. 2.
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Some of the equipment commonly used in Automatic plaster machine include crushers, grinders, calciners and packaging machines. The production capacity of the Automatic plaster machine may vary depending on the size of the facility and the market demand for Plaster powder.Use of PlasterPlaster is a widely used industrial and construction material. Plaster (caso 4·2H2O) can be calcined and ground to obtain β-type semi-aqueous Plaster (2 caso 4·H2O), that is, architectural Plaster, also known as plaster ofParis or plaster.
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Introduction of the gypsum block machine1. Gypsum Powder Measuring SystemIt can measure the gypsum powder, it can transfer accurate gypsum powder intro Mixer or blender. The precision is ±0.5%.2. Water Measuring systemThe water measuring system is stainless. The precision is ±0.5%.3. Blender or Raw Material MixerIt is made of stainless steel, with washing device on machine cover to wash the adhered slurry on hopper in time and to ensure equipments to be clean. Its mixing device uses flash mixer to make slurry be quickly and evenly mixed in mixer.There are two blenders.
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Properties of Gypsum Board from gypsum board machine:1. Gypsum Is Fire-Resistant:Gypsum boards are fireplace resistant and shield the shape from furnace threats by using stopping the fireplace from spreading further. Due to chemically sure water in the gypsum, it possesses a fire-resistant quality. When gypsum boards are uncovered to fire, the water contained inside the gypsum evaporates, forming a shielding layer.2.
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The charging of the batching workshop adopts electric crane, and the working area of the crane covers the whole batching workshopThe dust collector of the batching workshop is arranged outside the workshop, and the dust removal points include scoring machine and mixing mixerThree control part: single outlet, trimming specification 2 ~ 3M, equipped with edging machine, 2 stacking platforms, bag dust collector and dust collector arranged outside the workshopGuard board saw, waste board crusher, and attached bag dust collectorQuantity of production line crossing the bridge: one No.
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The process of plaster equipment can be summarized as follows: plaster ore → vibrating feeder → jaw crusher → bucket elevator → raw material warehouse → grinding machine → bucket elevator → fluidized bed furnace → bucket elevator → conveyor → clinker warehouse cooling, storage → finished product. The grinding process is particularly crucial.
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Automatic wall plaster machine TechnologyAutomatic wall plaster machine Capacity List Capacity/TTon/hourRaw gypsum rock consumption T/yearBoiling furnace size30,0004.236,0004.5M×1.2M×1.4M50,0006.960,0004.5M×1.4M×1.6M60,0008.372,0004.5M×1.6M×1.8M80,00011.1196,0004.5M×1.8M×2.0M100,00013.88120,0004.5 M×2.0 M×2.2 M150,00020.83180,0004.5 M×2.2 M×2.4 M200,00027.77240,0004.5 M×2.4 M×2.6 MProduct relevant parameter (GB9776-88《constructional gypsum》which comes from the Gypsum Powder Manufacturing Machine.1.
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Grinding systemThe Plaster raw materials in the storage bin are fed into the grinding machine through a vibrating feeder for precision processing. An electromagnetic vibration feeder is installed under the storage bin, which is interlocked with the mill to adjust the supply of materials in real-time based on the operation of the mill.
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Process: Introduction to Wall Plastering Machine Process1: The crusher crushes large-sized Plaster ore into small particles smaller than 25mm, which are saved and transported into a mill for grinding. The powder decision laptop then sends the Plaster uncooked powder that reaches the required fineness of the product to a fluidized mattress furnace for calcination, and the relaxation is lower back to the mill for similarly grinding till it is qualified.
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