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How to make plasterboard, and about the uncooked fabric is essential aspect of drywall is the mineral gypsum. It is a light-density rock observed in considerable deposits worldwide. Each molecule of gypsum (or dihydrous calcium sulfate) is composed of two mrolecules of water (H two 0) and one of calcium sulfate (CaSO 4 ).
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How to make plasterboard, and about the raw material is important element of drywall is the mineral gypsum. It is a light-density rock discovered in abundant deposits worldwide. Each molecule of gypsum (or dihydrous calcium sulfate) is composed of two mrolecules of water (H two 0) and one of calcium sulfate (CaSO four ). By weight the compound is 21% water, however via quantity it is almost 50% wate. Because the water current in gypsum is in crystalline form, the cloth is dry.
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Plasterboard equipment instruction1. Plasterboard equipment Batching section of manufacturing machinery: elevator, silo, metering scale, dynamic foaming station, gypsum powder conveying (frequency conversion), slurry conveying machine (frequency conversion), slurry mixing tank and vertical mixer.
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With the fast improvement of China's economy, paper gypsum board as a new constructing substances mild board in the important product, in the constructing ornament enterprise has been hastily promoted and applied, the modern-day home demand for grant situation, many companies are additionally actively planning to use home or the introduction of overseas superior technological know-how and tools funding in the building
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Plasterboard equipment Drying system: along with dryer, transmission system, warmth exchanger, fan circulation system, dehumidification machine and different equipment. During the procedure of gypsum board on foot in the drying kiln, the inside water is evenly eliminated to preserve the water content material of gypsum board completed merchandise in the vary of 2% - 3%.
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Water is delivered to the plaster of Paris combination to form a slurry of the terrific consistency. An asphalt emulsion and/or a wax emulsion is added to collect the preferred diploma of moisture resistance in the closing product. A foaming agent such as a detergent is included, and in the route of the mixing approach air is entrained into the material.
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The face paper is wrapped snugly spherical each and every phase and sealed to the decrease again paper.Cutting the panelsBy the time the edges have been shaped, the plaster core has set sufficiently for a knife to slice the continuous strip into famous panel sizes.
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Plasterboard equipment Batching Technology, how to produce plasterboard.1. Plasterboard equipment Gypsum powder meteringGypsum powder is measured by belt weigher and German Schenck control system, with the control accuracy of 0.5%.2. Plasterboard equipment Dry powder additive meteringThe dry powder additive is measured by weight loss weighing method, and the measurement accuracy is less than 0.1%.3. Plasterboard equipment Liquid additive meteringGerman Netzsch pump is used for liquid additive measurement4.
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How is the gypsum powder produced? The crusher breaks the large-size gypsum ore into small portions of 25 mm, and then sends the small portions to the grinder. After grinding, the certified gypsum powder is despatched to the boiling furnace for calcination, and the unqualified phase is despatched to the grinder till qualified.
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The charging of the batching workshop adopts electric powered crane, and the working vicinity of the crane covers the total batching workshopThe dirt collector of the batching workshop is organized outdoor the workshop, and the dirt elimination factors encompass scoring computer and mixing mixerThree manage part: single outlet, trimming specification two ~ 3M, geared up with edging machine, two stacking platforms, bag dirt collector and dirt coll
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At present, there are almost twenty giant paper gypsum board manufacturing strains beneath building and proposed in the country, of which six are manufacturing strains with an annual output of extra than 20 million m2.
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Annual capacity/M2Day capacity(sheet)1200×2400×9mmDrier layerControl system2Million23004PLC4Million46006PLC6Million69008 DCS1. Preparation of clinker: The primary uncooked cloth is desulfurization gypsum, with the essential factor being CaSO4.2H2O, which can be bought after kiln conversion β Type semi hydrated gypsum is constructing gypsum.2.
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After being reduce into the required size via a constant size slicing machine, it is became through a horizontal machine, After turning, the two gypsum boards depart the horizontal laptop at the identical time, and then use a shut curler to make certain that the spacing between the two boards meets the requirements, and then enter the dryer for drying via the distribution machine.Gypsum board tools Drying partUsing a boiler to furnish steam as a&
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Based on over 20 years of lookup and improvement journey in plaster making equipment, Liming Heavy Industry Technology has developed a patented technological know-how for the manufacturing of excessive yield and excessive power plaster powder. This science is a dry manufacturing technique that achieves self grinding and self selection.
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Gypsum board produce Process flow:Gypsum in the fabric yard - Calcination - Abrasives - Cooling storage - Clinker dimension - Mixing (water, dry cloth additives, moist fabric additives) - Forming (protective paper) - Forming (adhesive edge) - Solidification - Cutting - Drying - Screening - Sawing area - Sealing area - StackingAnnual capacity/M2Day capacity(sheet)1200×2400×9mmDrier layerControl system2Million23004PLC4Million46006PLC6Million69008 DCS1.
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We have extraordinarily excessive expert stages in mixing systems. The accumulation of extra than ten years of journey in product innovation and utility lookup and improvement allows us to deal with the combined issues of our customers. Core mixing merchandise include: double spiral cone mixer, horizontal belt mixer, horizontal plow mixer and Forberg mixer.
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Because the keel is made of wood, interest should be paid to fireplace prevention. The wellknown exercise is to evenly observe fireproof coating on the floor of the keel, wait fore keel. the complete keel to flip white, and then nail it on the wall to make certain that the place in contact with the wall is additionally lined with fireproof coating.After nailing the keel frame, it is imperative to repair it to the wall.
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How is Plaster Processed and Automatic plaster laptop working processThe uncooked cloth of Plaster powder is herbal Plaster mine, and the manufacturing system of Plaster powder is typically divided into 5 stages: crushing, screening, grinding, calcination, storage and transportation.Crushing: The mined Plaster ore uncooked substances enter the crusher thru the vibration feeder, and the crusher breaks the giant measurement Plaster ore into small particles much less than 30mm,
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Plasterboard machinery instruction1. Plasterboard machinery Batching part of production machinery: elevator, silo, metering scale, dynamic foaming station, gypsum powder conveying (frequency conversion), slurry conveying system (frequency conversion), slurry mixing tank and vertical mixer.
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Fracture load: basically can reach the level of similar foreign products.Low yield: According to the national standard classification provisions, the first-grade product rate produced by 4 million square meters of gypsum board factory is generally below 90%, the pass rate is about 95%, and the production waste is large.Scale and output: domestic gypsum board production line is only a 4 million m2 scale, from the economic scale requirements, the current production line below 1000m2 unit product investment income is small, high unit consumption, product quality is unstable, compared with large-s
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Plasterboard equipment 1# transverse kiln entry section: it normally consists of the automated manage of the pipeline of conveyor belt, curler table, solenoid valve, distributor and plate entry accelerator.
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Grinding systemThe Plaster uncooked substances in the storage bin are fed into the grinding laptop via a vibrating feeder for precision processing. An electromagnetic vibration feeder is established underneath the storage bin, which is interlocked with the mill to alter the furnish of substances in real-time based totally on the operation of the mill.
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Each nozzle is equipped with multiple air outlets, which can freely adjust different wind directions of each nozzle, so that the moisture content error of the same gypsum board in different parts does not exceed 1%Forced dehumidification by fan is conducive to the drying of gypsum board.When adjusting the temperature of the dryer, the cooling and heating adjustment reaction is rapid.The hot blast stove automatically adjusts the coal feeding amount according to the flue gas temperature, with high thermal efficiency.
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According to the forecast, by 2000, China's paper gypsum board demand will reach 120 ~ 150 million m2, while the current actual production capacity of China's paper gypsum board is only 60 million m2, of which, large-scale production lines account for only 1/3 output. Therefore, it can be said that the "ninth Five-Year Plan" will be a period of great development of paper gypsum board.
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