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Grinding system:The plaster uncooked components in the storage bin are fed into the grinding computing device through a vibrating feeder for precision processing. An electromagnetic vibration feeder is set up below the storage bin, which is interlocked with the mill to adjust the grant of resources in real-time based totally definitely on the operation of the mill.The fabric is uniformly and consistently fed into the mill via an electromagnetic vibration feeder for grinding.
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Calcination stageAfter the grinding is completed, the Plaster powder that meets the grinding requirements is despatched by way of the powder resolution computer to the rotary kiln for calcination treatment.
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A fluidized mattress boiler is a rectangular vessel with a porous gasoline distribution plate at the bottom. There is a vertical partition internal the furnace, which divides the furnace into two parts, and there are a wide variety of heating tubes inside.
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Plasterboard equipment Cutting part: together with constant size slicing machine, acceleration curler desk and conveyor belt. This phase of the tools ordinarily completes the constant size slicing of gypsum board. The reducing size vary is 2400-6000mm. The slicing desktop adopts servo cutting, and the carrier lifestyles and slicing accuracy are radically improved.
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Gypsum board produce Process flow:Gypsum in the fabric yard - Calcination - Abrasives - Cooling storage - Clinker dimension - Mixing (water, dry cloth additives, moist fabric additives) - Forming (protective paper) - Forming (adhesive edge) - Solidification - Cutting - Drying - Screening - Sawing area - Sealing area - StackingAnnual capacity/M2Day capacity(sheet)1200×2400×9mmDrier layerControl system2Million23004PLC4Million46006PLC6Million69008 DCS1.
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Plasterboard equipment Cutting part: which includes constant size slicing machine, acceleration curler desk and conveyor belt. This section of the gear frequently completes the constant size reducing of gypsum board. The reducing size vary is 2400-6000mm. The slicing desktop adopts servo cutting, and the provider existence and reducing accuracy are extensively improved.
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We also will have short introduction for Wall Plastering Equipment or Wall Plastering Machine. It will introduce how to produce Plaster powder or plaster of paris. The important part of the Plaster Powder Manufacturing is milling system also. We have have a short introduction in the following. Principle of Wall Plastering Equipment workingThe main principle of drying system: the boiling furnace body is consisting of delicate and intensive cooling coil pipe. Put the heat conductive oil in the pipe, and release the heat into the inside of furnace.
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Plastering Equipment is to grind natural dihydrate Plaster ore (raw Plaster) or industrial by-product Plaster (desulfurization Plaster, phosphoPlaster, etc.) through a dedicated grinding machine and heat and calcine it at a certain temperature to dehydrate and decompose the dihydrate Plaster, resulting in β The product with hemihydrate Plaster (CaSO4.1/2H2O) as the main component is building Plaster (commonly known as Plaster). In summary, there are several main Plastering Equipment processes for Plaster powder:(1) Calcine Plaster blocks and then crush them.This method first places Plaste
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Jaw crusher: also called jaw crusher, referred to as broken jaw. Mainly responsible for the rough crushing processing of gypsum. The working principle of extrusion crushing is adopted. The crushing chamber is deep and there is no dead zone, which improves the feeding capacity and output, and the hourly production capacity can reach 2200 tons. The feed size is large and the crushing is uniform, which lays the foundation for the grinding treatment.
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We additionally will have quick introduction for Wall Plastering Equipment or Wall Plastering Machine. It will introduce how to produce Plaster powder or plaster of paris. The vital section of the Plaster Powder Manufacturing is milling gadget also. We have have a quick introduction in the following. Principle of Wall Plastering Equipment workingThe principal precept of drying system: the boiling furnace physique is consisting of refined and intensive cooling coil pipe.
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The face paper is wrapped snugly spherical each and every phase and sealed to the decrease again paper.Cutting the panelsBy the time the edges have been shaped, the plaster core has set sufficiently for a knife to slice the continuous strip into famous panel sizes.
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The forming area mainly includes: solidification belt, solidification belt cleaning device, belt deviation corrector, tapered belt, paper feeding wheel, bonding water, forming pressure plate, forming presser foot, spray water, etc. The formed gypsum board is gradually solidified on the solidification belt to meet the requirements of slitting. Both good and bad molding of gypsum board is done here.
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Characteristics of gypsum board:1.Sound insulation: Double-layer separation sound insulation partitions made of skinny plates and double-layer sound insulation partitions made of hole strip boards have a sound insulation impact equal to a 24cm thick brick wall, and the sound insulation index can reach 40-50 decibels. 2.Fire resistance: Gypsum board is a non-combustible fabric and has positive fireplace resistance properties.
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Gypsum board production line Drying sectionThe paper gypsum board is fed into each layer of the 12 layer dryer by a bridge distribution machine according to the program. The dryer is divided into two zones, using hot steam as the heat source. While the hot air paper gypsum board slowly moves forward in the dryer, it continuously exchanges heat with the longitudinally flowing hot air. The board absorbs heat, and the temperature rises. The free water in the board slowly evaporates, but it does not damage the crystalline water of the dihydrate gypsum.
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How is Plaster Processed and Automatic plaster machine working processThe raw material of Plaster powder is natural Plaster mine, and the production process of Plaster powder is mainly divided into five stages: crushing, screening, grinding, calcination, storage and transportation.Crushing: The mined Plaster ore raw materials enter the crusher through the vibration feeder, and the crusher breaks the large size Plaster ore into small particles less than 30mm, and then waits for further screening treatment.Screening: Use the vibrating screen to separate the incomplete large particles and impurit
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Gypsum board production line Decoration and veneer sectionAfter applying adhesive and pressing, the paper gypsum board is flipped over and then applied with adhesive and pressed for curing. After that, it is cut, bound, and stored in boxes.Main Performance of Gypsum Board(1) Low production energy consumption. The unit production energy consumption of the binder gypsum used for producing paper gypsum board is 78% lower than that of cement.(2) Lightweight insulation, using paper faced gypsum board as a partition, weighing only 1/3 1/4 of a brick wall.
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How is the gypsum powder produced? The crusher breaks the large-size gypsum ore into small pieces of 25 mm, and then sends the small pieces to the grinder. After grinding, the qualified gypsum powder is sent to the boiling furnace for calcination, and the unqualified part is sent to the grinder until qualified. After calcination, the qualified gypsum powder is sent to the screw conveyor through the elevator.The screw conveyor sends the calcined gypsum powder to the silo for storage, and in the process, the gypsum powder is cooled.
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Because the keel is made of wood, attention must be paid to fire prevention. The standard practice is to evenly apply fireproof coating on the surface of the keel, wait for the entire keel to turn white, and then nail it on the wall to ensure that the area in contact with the wall is also coated with fireproof coating.After the fireproof treatment is completed on the surface of the keel, the assembly can begin. The workers will use a nail gun to fix the joint of the two keels at an angle of 45 degrees.
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Add foaming agent to the storage tank. When in use, the foaming agent and moisture are respectively sent to the foaming device by the metering pump, and compressed air is introduced to produce stable foam, which is sent to the vertical mixer.After the adhesive is prepared in the tank, it is fed into the spray ports on both sides of the forming station, and the adhesive tape is sprayed onto both sides of the paper gypsum board.
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Based on over 20 years of research and development experience in plaster making equipment, Liming Heavy Industry Technology has developed a patented technology for the production of high yield and high energy plaster powder. This technology is a dry production method that achieves self grinding and self selection. Through a frequency conversion high-speed powder separator, plaster can be directly ground to meet the GB/T9776-2008 standard for building plaster, without the need for external screening or sorting.
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The process of plaster equipment can be summarized as follows: plaster ore → vibrating feeder → jaw crusher → bucket elevator → raw material warehouse → grinding machine → bucket elevator → fluidized bed furnace → bucket elevator → conveyor → clinker warehouse cooling, storage → finished product. The grinding process is particularly crucial.
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During the crushing stage of the Plaster powder manufacturing process, the measurement and specs of the extracted Plaster ore vary. According to the authentic situation, appropriate crushing gear is chosen for preliminary crushing treatment, and particles with a particle measurement of no extra than 35mm are crushed. 1.
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During the crushing stage of the Plaster powder production process, the size and specifications of the extracted Plaster ore vary. According to the actual situation, suitable crushing equipment is selected for preliminary crushing treatment, and particles with a particle size of no more than 35mm are crushed. 1. Jaw crusher: The feed particle size of the jaw crusher is ≤ 1200mm, the discharge particle size is 10350mm, and the production capacity can reach 11000t/h.
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Plaster grinding main equipment introductionPlaster powder is the bulk of Plaster for a series of treatment of the powder, the finished particle size is usually about 80-325 mesh, from the entire production process of Plaster grinding, the need to use the equipment mainly jaw crusher, Raymond mill and so on.Jaw crusher: also called jaw crusher, referred to as broken jaw. Mainly responsible for the rough crushing processing of Plaster. The working principle of extrusion crushing is adopted.
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