Gypsum board equipment Process flow: Gypsum in the material yard - Calcination - Abrasives - Cooling storage - Clinker measurement - Mixing (water, dry material additives, wet material additives) - Forming (protective paper) - Forming (adhesive edge) - Solidification - Cutting - Drying - Screening - Sawing edge - Sealing edge - StackingAnnual capacity/M2Day capacity(sheet)1200×2400×9mmDrier layerControl system2Million23004PLC4Million46006PLC6Million69008 DCS1.
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The condition for forming α gypsum is to remove 1.5 water molecules from the dihydrate gypsum in pure saturated steam or in a certain temperature and pressure aqueous solution, and discharge them as liquid water.
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Each nozzle is equipped with multiple air outlets, which can freely adjust different wind directions of each nozzle, so that the moisture content error of the same gypsum board in different parts does not exceed 1%Forced dehumidification by fan is conducive to the drying of gypsum board.When adjusting the temperature of the dryer, the cooling and heating adjustment reaction is rapid.The hot blast stove automatically adjusts the coal feeding amount according to the flue gas temperature, with high thermal efficiency.
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Compact equipment , low area coverageThe boiling equipment is vertical-arranged equipment, and the dust remover on the top of the furnace, make a complete body with the furnace .So the equipment is compact and low area coverage.Low energy consumptionThe boiling furnace with low heat and electricity consumption .In the part of energy: Most of the heat is used to dehydration and decomposition, and the rest of small part is used to heat the air from the bottom of the furnace.The heat efficiency of the furnace is above 95%.
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Gypsum board produce Process flow:Gypsum in the fabric yard - Calcination - Abrasives - Cooling storage - Clinker dimension - Mixing (water, dry cloth additives, moist fabric additives) - Forming (protective paper) - Forming (adhesive edge) - Solidification - Cutting - Drying - Screening - Sawing area - Sealing area - StackingAnnual capacity/M2Day capacity(sheet)1200×2400×9mmDrier layerControl system2Million23004PLC4Million46006PLC6Million69008 DCS1.
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Plasterboard equipment Cutting part: together with constant size slicing machine, acceleration curler desk and conveyor belt. This phase of the tools ordinarily completes the constant size slicing of gypsum board. The reducing size vary is 2400-6000mm. The slicing desktop adopts servo cutting, and the carrier lifestyles and slicing accuracy are radically improved.
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Strong equipment processing capacityOur company has high-precision processing equipment (CNC blanking, cutting, planing, automatic welding, shot blasting and other equipment), which can independently control the processing accuracy and quality of the equipment.Our company has advanced testing equipment and perfect quality control means.
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Plasterboard equipment Cutting part: which includes constant size slicing machine, acceleration curler desk and conveyor belt. This section of the gear frequently completes the constant size reducing of gypsum board. The reducing size vary is 2400-6000mm. The slicing desktop adopts servo cutting, and the provider existence and reducing accuracy are extensively improved.
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Plasterboard equipment Drying system: along with dryer, transmission system, warmth exchanger, fan circulation system, dehumidification machine and different equipment. During the procedure of gypsum board on foot in the drying kiln, the inside water is evenly eliminated to preserve the water content material of gypsum board completed merchandise in the vary of 2% - 3%.
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Gypsum board DescriptionIt is made of excessive exceptional gypsum cloth which is environmental safety and does no longer include any hazardous chemicals. Its feature of humidity adjustment gives a wholesome dwelling environment. The gypsum board is appropriate for the A Class necessities of the countrywide requirements of GB6566-2001 for Building Materials Radionuclide Limits.Gypsum board kindGypsum Board Series1. Regular Series of Gypsum Board2.
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Proportioning and molding section: it more often than not consists of gypsum powder metering scale, auxiliary powder scale, two variable frequency slurry pumps, automated manipulate of conveying knife and slurry mixer, molding station mixer, platform vibration motor and different equipment, which can recognise the proportional addition of gypsum powder, auxiliary powder and slurry, and entire the computerized proportioning of the complete system, which can no longer solely retailer personnel,&nb
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Proportioning and molding section: it mainly includes gypsum powder metering scale, auxiliary powder scale, two variable frequency slurry pumps, automatic control of conveying knife and slurry mixer, molding station mixer, platform vibration motor and other equipment, which can realize the proportional addition of gypsum powder, auxiliary powder and slurry, and complete the automatic proportioning of the whole system, which can not only save personnel, but also accurately proportioningCentral control section: the main equipment includes solidification belt forming machine, conveying roller mac
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Plasterboard equipment 1# transverse kiln entry section: it in most cases consists of the automated manipulate of the pipeline of conveyor belt, curler table, solenoid valve, distributor and plate entry accelerator.
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Jaw crusher: additionally known as jaw crusher, referred to as damaged jaw. Mainly accountable for the difficult crushing processing of gypsum. The working precept of extrusion crushing is adopted. The crushing chamber is deep and there is no lifeless zone, which improves the feeding potential and output, and the hourly manufacturing capability can attain 2200 tons.
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Raw materials: Due to the small scale of domestic production lines, raw gypsum is generally not homogenized directly into grinding and calcining.
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Analysis of main equipment of Plasterboard machineAdditive ListCalculate by thickness 12.5mm gypsum board7.6-8.3kg/㎡ Unit weight gypsum board:7.6-8.3kg/m2NoRaw materialconsumption1gypsum powder6.2-6.8kg/㎡2water4.5-5.0kg/㎡3paper0.35kg/㎡4starch25~40g/㎡5water reducing agent15~45g/㎡6Retarder0~4g/㎡7accelerator0~35g/㎡8foaming agent2~4g/㎡9white latex2~4g/㎡Our company advantagesAs we all know, there are four fundamental factors that determine the quality of gypsum boardThe first is drying technology.With what kind of drying technology, the gypsum board can be dried m
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Backing Gypsum BoardsUses of Backing Gypsum Boards from gypsum board machine:For the partitions and ceilings.gypsum-based fiberboardPartitions and tiles made of gypsum plaster blocksScreeds with self-leveling properties.Drywall White Board from gypsum board machine:Drywall is made out of skinny gypsum board panels used to construct walls. The board consists of two layers of specific paper with a layer of gypsum rock sandwiched between them.
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Plasterboard machinery Drying system: including dryer, transmission system, heat exchanger, fan circulation system, dehumidification system and other equipment. During the process of gypsum board walking in the drying kiln, the internal water is evenly removed to keep the water content of gypsum board finished products in the range of 2% - 3%.
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Raw materials: Due to the small scale of home manufacturing lines, uncooked gypsum is commonly now not homogenized at once into grinding and calcining.
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After 20 years of development, China's per capita occupancy of 93 years is 0.02m2/ person year, this figure is only 1/500 of the United States, 1/200 of Japan, 1/125 of European countries, and the level of developed countries is very large, enough to show that China's paper gypsum board market potential is huge.According to the 1995 China Statistical Yearbook, the total completed urban area (excluding rural areas, collectives and individuals) in 1994 was 395.16 million square meters, and it is conservatively estimated that it will remain at 395 million square meters every year until 20
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Jaw crusher: also called jaw crusher, referred to as broken jaw. Mainly responsible for the rough crushing processing of gypsum. The working principle of extrusion crushing is adopted. The crushing chamber is deep and there is no dead zone, which improves the feeding capacity and output, and the hourly production capacity can reach 2200 tons. The feed size is large and the crushing is uniform, which lays the foundation for the grinding treatment.
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With the rapid development of China's economy, paper gypsum board as a new building materials light board in the main product, in the building decoration industry has been rapidly promoted and applied, the current domestic demand for supply situation, many enterprises are also actively planning to use domestic or the introduction of foreign advanced technology and equipment investment in the construction of gypsum board projects.
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Annual capacity/M2Day capacity(sheet)1200×2400×9mmDrier layerControl system2Million23004PLC4Million46006PLC6Million69008 DCS1. Preparation of clinker: The primary uncooked cloth is desulfurization gypsum, with the essential factor being CaSO4.2H2O, which can be bought after kiln conversion β Type semi hydrated gypsum is constructing gypsum.2.
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1. Classification of gypsum board from Gypsum board plantThe gypsum boards from Gypsum board plantproduced in China by and large include: paper confronted gypsum board, ornamental gypsum board, gypsum hole strip board, fiber ypsum board, gypsum sound-absorbing board, positioning factor gypsum board, etc.(l) Paper confronted gypsum board. Paper gypsum board is a light-weight board made with gypsum slurry as the core and paper as the cowl on each sides.
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