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Gypsum board manufacturing line Drying sectionThe paper gypsum board is fed into every layer of the 12 layer dryer by using a bridge distribution computing device in accordance to the program. The dryer is divided into two zones, the use of warm steam as the warmth source. While the warm air paper gypsum board slowly strikes ahead in the dryer, it always exchanges warmth with the longitudinally flowing warm air. The board absorbs heat, and the temperature rises.
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We have extraordinarily excessive expert stages in mixing systems. The accumulation of extra than ten years of journey in product innovation and utility lookup and improvement allows us to deal with the combined issues of our customers. Core mixing merchandise include: double spiral cone mixer, horizontal belt mixer, horizontal plow mixer and Forberg mixer.
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The completed product place can be divided into: dry plate series section, emergency selecting gadget 1, horizontal switch of dry plates, dry plate lamination machine, pushing and reducing and trimming machine, emergency choosing device 2, aspect wrapping machine, storage machine, computerized padding mechanism, and stacking computing device in accordance to the procedure of dry plate transportation.
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In order to attain the above requirement, our enterprise have researched and developed a complete set of boiling furnace processing technology, the major fabric is good-quality steel. For example, warmth conductive oil pipe adopts seamless metal pipe (GB3087-82).
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Gypsum board produce Process flow:Gypsum in the fabric yard - Calcination - Abrasives - Cooling storage - Clinker dimension - Mixing (water, dry cloth additives, moist fabric additives) - Forming (protective paper) - Forming (adhesive edge) - Solidification - Cutting - Drying - Screening - Sawing area - Sealing area - StackingAnnual capacity/M2Day capacity(sheet)1200×2400×9mmDrier layerControl system2Million23004PLC4Million46006PLC6Million69008 DCS1.
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How is the gypsum powder produced? The crusher breaks the large-size gypsum ore into small portions of 25 mm, and then sends the small portions to the grinder. After grinding, the certified gypsum powder is despatched to the boiling furnace for calcination, and the unqualified phase is despatched to the grinder till qualified.
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According to the forecast, by 2000, China's paper gypsum board demand will reach 120 ~ 150 million m2, while the current actual production capacity of China's paper gypsum board is only 60 million m2, of which, large-scale production lines account for only 1/3 output. Therefore, it can be said that the "ninth Five-Year Plan" will be a period of great development of paper gypsum board.
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We have extraordinarily excessive expert tiers in mixing systems. The accumulation of extra than ten years of journey in product innovation and software lookup and development allows us to deal with the combined troubles of our customers. Core mixing merchandise include: double spiral cone mixer, horizontal belt mixer, horizontal plow mixer and Forberg mixer.
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After being reduce into the required size via a constant size slicing machine, it is became through a horizontal machine, After turning, the two gypsum boards depart the horizontal laptop at the identical time, and then use a shut curler to make certain that the spacing between the two boards meets the requirements, and then enter the dryer for drying via the distribution machine.Gypsum board tools Drying partUsing a boiler to furnish steam as a&
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Add foaming agent to the storage tank. When in use, the foaming agent and moisture are respectively despatched to the foaming machine via the metering pump, and compressed air is delivered to produce secure foam, which is despatched to the vertical mixer.After the adhesive is organized in the tank, it is fed into the spray ports on each aspects of the forming station, and the adhesive tape is sprayed onto each facets of the paper gypsum board.
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1. Gypsum Is Fire-Resistant:Gypsum boards are furnace resistant and guard the shape from hearth threats through stopping the hearth from spreading further. Due to chemically certain water in the gypsum, it possesses a fire-resistant quality. When gypsum boards are uncovered to fire, the water contained inside the gypsum evaporates, forming a defensive layer.2. Thermal Properties of Gypsum:Gypsum can alter variables such as humidity and temperature in the home.
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At present, there are almost twenty giant paper gypsum board manufacturing strains beneath building and proposed in the country, of which six are manufacturing strains with an annual output of extra than 20 million m2.
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Properties of Gypsum Board from gypsum board machine:1. Gypsum Is Fire-Resistant:Gypsum boards are fireplace resistant and shield the shape from furnace threats by using stopping the fireplace from spreading further. Due to chemically sure water in the gypsum, it possesses a fire-resistant quality. When gypsum boards are uncovered to fire, the water contained inside the gypsum evaporates, forming a shielding layer.2.
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Annual capacity/M2Day capacity(sheet)1200×2400×9mmDrier layerControl system2Million23004PLC4Million46006PLC6Million69008 DCS1. Preparation of clinker: The primary uncooked cloth is desulfurization gypsum, with the essential factor being CaSO4.2H2O, which can be bought after kiln conversion β Type semi hydrated gypsum is constructing gypsum.2.
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A fluidized mattress boiler is a rectangular vessel with a porous gasoline distribution plate at the bottom. There is a vertical partition internal the furnace, which divides the furnace into two parts, and there are a wide variety of heating tubes inside.
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Plasterboard equipment Cutting part: which includes constant size slicing machine, acceleration curler desk and conveyor belt. This section of the gear frequently completes the constant size reducing of gypsum board. The reducing size vary is 2400-6000mm. The slicing desktop adopts servo cutting, and the provider existence and reducing accuracy are extensively improved.
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At present, there are nearly twenty large paper gypsum board production lines under construction and proposed in the country, of which six are production lines with an annual output of more than 20 million m2. From the perspective of the manufacturers that have been put into production and the manufacturers that are to be built, most of them are located in the eastern coastal zone, which is directly related to the rich gypsum resources in East China, the developed economy in the east, and the relatively developed gypsum board market.
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With the fast improvement of China's economy, paper gypsum board as a new constructing substances mild board in the important product, in the constructing ornament enterprise has been hastily promoted and applied, the modern-day home demand for grant situation, many companies are additionally actively planning to use home or the introduction of overseas superior technological know-how and tools funding in the building
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Jaw crusher: also called jaw crusher, referred to as broken jaw. Mainly responsible for the rough crushing processing of gypsum. The working principle of extrusion crushing is adopted. The crushing chamber is deep and there is no dead zone, which improves the feeding capacity and output, and the hourly production capacity can reach 2200 tons. The feed size is large and the crushing is uniform, which lays the foundation for the grinding treatment.
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The boiling furnace with low warmth and electrical energy consumption .In the section of energy: Most of the warmness is used to dehydration and decomposition, and the relaxation of small phase is used to warmth the air from the backside of the furnace.The warmth effectivity of the furnace is above 95%.
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Plasterboard equipment Cutting part: together with constant size slicing machine, acceleration curler desk and conveyor belt. This phase of the tools ordinarily completes the constant size slicing of gypsum board. The reducing size vary is 2400-6000mm. The slicing desktop adopts servo cutting, and the carrier lifestyles and slicing accuracy are radically improved.
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Differences in cloth determination for gypsum coresHigh nice gypsum board makes use of high-purity gypsum ore as the uncooked material, whilst inferior gypsum board lacks manipulate over the purity of the uncooked material. Low purity gypsum ore carries a massive quantity of detrimental substances, which can appreciably have an effect on the overall performance of gypsum boards.
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Capacity/M2Specification /mmShaping Number（piece）/timeShaping time/hourlengthheightthickness100,000 666mm 500mm 80－230mm85－7120,000105－7150,000125－7200,000165－7250,000185－7300,000215－7350,000245－7
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Gypsum board production line Drying sectionThe paper gypsum board is fed into each layer of the 12 layer dryer by a bridge distribution machine according to the program. The dryer is divided into two zones, using hot steam as the heat source. While the hot air paper gypsum board slowly moves forward in the dryer, it continuously exchanges heat with the longitudinally flowing hot air. The board absorbs heat, and the temperature rises. The free water in the board slowly evaporates, but it does not damage the crystalline water of the dihydrate gypsum.
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