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The condition for forming α gypsum is to remove 1.5 water molecules from the dihydrate gypsum in pure saturated steam or in a certain temperature and pressure aqueous solution, and discharge them as liquid water.
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The process of plaster equipment can be summarized as follows: plaster ore → vibrating feeder → jaw crusher → bucket elevator → raw material warehouse → grinding machine → bucket elevator → fluidized bed furnace → bucket elevator → conveyor → clinker warehouse cooling, storage → finished product. The grinding process is particularly crucial.
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The process of plaster equipment can be summarized as follows: plaster ore → vibrating feeder → jaw crusher → bucket elevator → raw material warehouse → grinding machine → bucket elevator → fluidized bed furnace → bucket elevator → conveyor → clinker warehouse cooling, storage → finished product. The grinding process is particularly crucial.
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Based on over 20 years of research and development experience in plaster making equipment, Liming Heavy Industry Technology has developed a patented technology for the production of high yield and high energy plaster powder. This technology is a dry production method that achieves self grinding and self selection. Through a frequency conversion high-speed powder separator, plaster can be directly ground to meet the GB/T9776-2008 standard for building plaster, without the need for external screening or sorting.
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Based on over 20 years of lookup and improvement journey in plaster making equipment, Liming Heavy Industry Technology has developed a patented technological know-how for the manufacturing of excessive yield and excessive power plaster powder. This science is a dry manufacturing technique that achieves self grinding and self selection.
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Process and tools selectionAccording to the procedure requirements, the building plaster tools is generally divided into 5 parts, particularly the crushing system, grinding system, calcination system, storage and transportation system, and electrical manage system.Material transportation:The overwhelmed plaster uncooked fabric is transported by way of a hoist to a storage bin for backup.
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During the crushing stage of the Plaster powder manufacturing process, the measurement and specs of the extracted Plaster ore vary. According to the real situation, appropriate crushing gear is chosen for preliminary crushing treatment, and particles with a particle measurement of no extra than 35mm are crushed. 1.
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Gypsum board produce Process flow:Gypsum in the fabric yard - Calcination - Abrasives - Cooling storage - Clinker dimension - Mixing (water, dry cloth additives, moist fabric additives) - Forming (protective paper) - Forming (adhesive edge) - Solidification - Cutting - Drying - Screening - Sawing area - Sealing area - StackingAnnual capacity/M2Day capacity(sheet)1200×2400×9mmDrier layerControl system2Million23004PLC4Million46006PLC6Million69008 DCS1.
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The gypsum powder calcination area can be divided into the following processes according to the transportation process of gypsum powder: gypsum raw material storage yard, grinding&drying, calcination, cooling, grinding, and storage. Before calcination, gypsum is mainly composed of dihydrate gypsum, and calcination is the process of converting dihydrate gypsum into hemihydrate gypsum. The calcined gypsum is mainly composed of hemihydrate gypsum.The dry addition area includes gypsum powder, starch, coagulants, retarders, refractory materials, cement, etc.
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Process and equipment selectionAccording to the process requirements, the construction plaster equipment is usually divided into five parts, namely the crushing system, grinding system, calcination system, storage and transportation system, and electrical control system. Material transportation:The crushed plaster raw material is transported by a hoist to a storage bin for backup. The storage bin is designed according to the requirements for material storage time to ensure a stable supply of materials.
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During the crushing stage of the Plaster powder manufacturing process, the measurement and specs of the extracted Plaster ore vary. According to the authentic situation, appropriate crushing gear is chosen for preliminary crushing treatment, and particles with a particle measurement of no extra than 35mm are crushed. 1.
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We have extremely high professional degrees in mixing systems. The accumulation of more than ten years of experience in product innovation and application research and development enables us to deal with the mixed problems of our customers. Core mixing products include: double spiral cone mixer, horizontal belt mixer, horizontal plow mixer and Forberg mixer. With complete product variety and specifications, customers can choose the most suitable machine according to production capacity, environment and process.
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Wall Plaster Machine Process flowThe powder determination laptop sends the Plaster uncooked powder that has reached the required fineness after grinding to the fluidized mattress furnace for calcination, and the relaxation is back to the mill for in addition grinding till it is qualified.
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Process: Introduction to Wall Plastering Machine Process 1: The crusher crushes large-sized Plaster ore into small particles smaller than 25mm, which are stored and transported into a mill for grinding. The powder selection machine then sends the Plaster raw powder that reaches the required fineness of the product to a fluidized bed furnace for calcination, and the rest is returned to the mill for further grinding until it is qualified. The qualified Plaster powder after calcination is sent to the clinker warehouse for storage or to the product workshop for use. 2.
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Gypsum board equipment Process flow: Gypsum in the material yard - Calcination - Abrasives - Cooling storage - Clinker measurement - Mixing (water, dry material additives, wet material additives) - Forming (protective paper) - Forming (adhesive edge) - Solidification - Cutting - Drying - Screening - Sawing edge - Sealing edge - StackingAnnual capacity/M2Day capacity(sheet)1200×2400×9mmDrier layerControl system2Million23004PLC4Million46006PLC6Million69008 DCS1.
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During the crushing stage of the Plaster powder production process, the size and specifications of the extracted Plaster ore vary. According to the actual situation, suitable crushing equipment is selected for preliminary crushing treatment, and particles with a particle size of no more than 35mm are crushed. 1. Jaw crusher: The feed particle size of the jaw crusher is ≤ 1200mm, the discharge particle size is 10350mm, and the production capacity can reach 11000t/h.
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Process: Introduction to Wall Plastering Machine Process1: The crusher crushes large-sized Plaster ore into small particles smaller than 25mm, which are saved and transported into a mill for grinding. The powder choice desktop then sends the Plaster uncooked powder that reaches the required fineness of the product to a fluidized mattress furnace for calcination, and the relaxation is again to the mill for similarly grinding till it is qualified.
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Plasterboard machinery Drying system: including dryer, transmission system, heat exchanger, fan circulation system, dehumidification system and other equipment. During the process of gypsum board walking in the drying kiln, the internal water is evenly removed to keep the water content of gypsum board finished products in the range of 2% - 3%.
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How is the gypsum powder produced? The crusher breaks the large-size gypsum ore into small pieces of 25 mm, and then sends the small pieces to the grinder. After grinding, the qualified gypsum powder is sent to the boiling furnace for calcination, and the unqualified part is sent to the grinder until qualified. After calcination, the qualified gypsum powder is sent to the screw conveyor through the elevator.The screw conveyor sends the calcined gypsum powder to the silo for storage, and in the process, the gypsum powder is cooled.
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Plaster grinding main equipment introductionPlaster powder is the bulk of Plaster for a series of treatment of the powder, the finished particle size is usually about 80-325 mesh, from the entire production process of Plaster grinding, the need to use the equipment mainly jaw crusher, Raymond mill and so on.Jaw crusher: also called jaw crusher, referred to as broken jaw. Mainly responsible for the rough crushing processing of Plaster. The working principle of extrusion crushing is adopted.
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Process: Introduction to Wall Plastering Machine Process1: The crusher crushes large-sized Plaster ore into small particles smaller than 25mm, which are saved and transported into a mill for grinding. The powder decision laptop then sends the Plaster uncooked powder that reaches the required fineness of the product to a fluidized mattress furnace for calcination, and the relaxation is lower back to the mill for similarly grinding till it is qualified.
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Wall Plaster Machine Process flowThe powder selection machine sends the Plaster raw powder that has reached the required fineness after grinding to the fluidized bed furnace for calcination, and the rest is returned to the mill for further grinding until it is qualified.
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Crushing, grinding, calcination - Plaster Machinery process flowPlaster powder is one of the five major gel materials, which is processed through crushing, grinding and other processes. It is widely used in construction, building materials, industrial molds and art models, chemical industry and agriculture, food processing, medicine and beauty and other applications. It is an important industrial raw material.Plaster has good sound insulation, thermal insulation, and fire resistance characteristics. In China, natural Plaster reserves are abundant and have been used for a long time.
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The whole process of gypsum block consists of gypsum powder construction and block preparation. The influence on environment mainly lies in gypsum powder construction. The powder dust, cinder and smoke released by it are very smaller in comparison with other building materials; therefore, it will be enough to take general controlling measure. The gypsum block is solid in opalescent colour. The surface of the block is smooth and plane with straight edges. The grooves and tongues are made on the vertical and horizontal sides for easy construction.
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